Stamped Concrete Montville, NJ

Stamped Concrete in Montville, NJ

Our construction process is quite different than what has become accepted as “traditional stamped” or “patterned concrete”. We have developed this approach to create a product that is more durable, more realistic looking, and offers better quality control over the entire course of the job. Most other stamped concrete companies use large rubber mats to stamp their concrete. This process tries to mimic natural products, and in most cases it does this unsuccessfully. They rely heavily on stains and faux grout joints in order to look more like real stone, brick or tile. In order to preserve these faux grout joints, the concrete will require frequent resealing, which is often a hidden cost. Our new system utilizes a very environmentally friendly approach and does not require resealing. Should the customer chose to have their product resealed, we have designed a system that is homeowner or business owner friendly if they would like to maintain the product on their own.

In many cases, when a costumer desires a more natural looking product they will opt for concrete pavers for their pool patio or paver driveway. We have developed a process that combines concrete pavers with steel reinforced stamped concrete. We can create a natural looking product with real grout joints that is laid over a heavily reinforced structural slab, and we will guarantee that it will not delaminate. This is guarantee is something that you will usually not be offered with real stone since it relies on mortar to adhere it to the structural slab.

The end result is a very natural and durable concrete tile or paver. It presents the realistic look and beauty of traditional custom masonry with the durability of heavily reinforced concrete done cost effectively.

Stamped Concrete Sparta, NJ

Stamped Concrete Sidewalks NJ

Concrete walkways or sidewalks are more than just a way to get wherever it is you’re going—they can provide much-needed curb appeal to homes and buildings, and they are fast becoming a point of artistic expression by way of a multitude of decorative concrete options.

While plain gray concrete is still the most often surface installed, as seen on most concrete sidewalks, there are numerous decorative concrete alternatives sure to dress it up, taking your sidewalk from boring to amazing.

The best part is that most of the options will work just as well on an existing walkway, because the concrete industry has rapidly developed many decorative products that can be applied to existing plain concrete walkways.

Concrete has become the new material of choice for designers across the U.S. Decorative concrete in all of its stained, colored, molded and personalized glory is popping up in retail stores, trendy restaurants, offices and homes everywhere. Now you can find out why!

-ConcreteNetwork.com

Stamped concrete NJ

Stamped Concrete in Essex County, NJ

Here is an article outlining a project in Livingston, NJ which is located in Essex County.  This is from the ConcreteNetwork.com

The owners of this Livingston, New Jersey property were in search of something different for their terraced backyard. Unique Concrete, a company that sets themselves apart from other decorative contractors with an exclusive process, recently helped them complete the final phase of decorative concrete work around their pool deck. According to Todd Fisher, the company poured and finished more than 6,000 square feet of decorative concrete in three phases over the course of four years. Portions of the project were completed while the home was still under construction, while other parts were completed later.

The upper level of the yard nearest the home consists of a balcony with radiant heating, the middle level serves as a lounging space and has a distinct checkerboard pattern, while the third level down features a swimming pool with a 2,500 square foot deck and a pool house.

The decorative concrete paving was poured with Unique’s proprietary two-layer process. “First we pour a structural slab that is scarified and followed by a topping that is stamped, colored and grouted,” explains Fisher. He compares the process to laying stonework, only they are creating the stones from concrete right in place. “We like to call our product handcrafted stone decking,” he says.

For this project, a white-on-white color scheme was selected for a distinctive look and for its coolness factor. “The white concrete is comfortable to walk on even on a warm summer afternoon,” Fisher says. A textured surface also helps with the comfort level and visual interest. When Unique took temperature readings the concrete pool deck was 20 degrees cooler than the adjacent limestone coping. For budget reasons, the upper two levels were poured with an uncolored concrete mix and stained with a solid white stain, while the pool deck was poured with a white Portland mix with titanium dioxide. “Since the pool deck mix itself was white, we did not rely on stains to achieve the coloring.” After the topping was poured and stamped, the joints were filled with a white grout, creating the white-on-white effect.

Various challenges arose throughout the project on each level. For the upper balcony, Unique’s crews had to deal with access difficulties as well as ongoing construction on the rest of the property. On the checkerboard level detailed formwork was required. “Getting the corners to matchup was important for the end result since the pattern would be a focal point when viewed from above,” he recalls. Additionally, steel pilings were needed beneath each individual square to prevent uneven settling which was a concern becasue the concrete was poured on fill dirt. For the pool deck, the challenge was to stabilize the deck properly since this area was also poured entirely on fill dirt. “In order to prevent settlement of our handcrafted stone decking, we designed and placed footings in strategic places under the entire deck area before pouring the structural slab,” says Fisher.

Unique Concrete’s exclusive layered and grouted process was a success for this property. The white-on-white concrete contrasts nicely with the home’s brick and the surrounding greenery. It also helps keep the pool and lounge areas cool during the summer. Furthermore, it offers the look of realistic custom masonry or pavers without the intensive labor or chance of settling and the expansion joints are completely hidden within the grouted pattern. These homeowners got exactly what they wanted, a one-of-a kind surface to complete their backyard entertaining space.

Concrete Countertops NY

Concrete Countertops in Warwick, NY

Concrete is rapidly becoming a material that both homeowners and designers are incorporating into their homes, offices, and many other spaces. Perhaps by now most people have heard of the use of concrete for kitchen countertops. With the versatility of concrete, you can create a work of art in the smallest of spaces or have the option to go as large as you want. With different methods, you are not limited to the slabs at the stone yard like other materials. Every piece of concrete is designed and built for the customer that orders it, that makes it personal. Concrete is no longer thought of as just an option in the kitchen. Bathrooms are now filling up with concrete. Concrete floors have been used in bathrooms for years, but now concrete sinks and counters are common place. We can design and form any size counter or any shape sink, the possibilities are truely unlimited. With a wide range of color and casting options, concrete can fit any style or decor. Moving on from concrete countertops in the kitchen and concrete sinks in the bathroom, concrete has a place in many other places inside or outside in the home or out of the home. We have built and designed foyer tables, coffee tables, wall tiles, floor tiles, water features, and many other pieces with concrete. Concrete’s true beauty is its ability to do almost anything with.

Stamped Concrete Sparta, NJ

Stamped Concrete Sparta, NJ

Unique Concrete completed a front entryway and sidewalk for a home in Sparta, NJ.  A color was chosen for the concrete to compliment the homes brick exterior.  We started by removing the existing concrete pavers that had settled and created tripping hazards.  We then regraded the area to allow for our application of 5 inches of steel and fiber reinforced concrete for the sidewalk.  The entryway was resurfaced to match the new sidewalk and create a continuous look for this amazing home.

Concrete Bathroom Sinks NJ

This sink/counter has an 8″ vertical edge height with an overall dimension of 47″ x 22″. The sink itself is 8″ deep with a high faucet to be able to accomadate the filling larger containers as well as rinse clothing. The vanity was also custom built with large pull out drawers.

Stamped Concrete Morris County NJ

Stamped Concrete Morris County, NJ

Swimming pool and patio renovation project. The pool was renovated before we began our portion of the project. During this process, the coping was raised about 2″ to allow us enough room to apply our product over the existing concrete. The concrete had been painted to hide patches and cracking. The patio as well as the pool deck, had several areas that did not pitch right and collected water. Once we were able to establish the correct heights in order to make the water drain correctly, we poured a structural slab that would provide a strong base for our handcrafted stone. We used white sand and white portland to produce a very white concrete that will remain comfortable for barefoot traffic even on the hottest days.

Sussex County, NJ

Sussex County, NJ Stamped Concrete

Unique Concrete was recently featured in an article for Concrete Decor Magazine.  Concrete Decor is the premier magazine for the decorative concrete trade.  This article profiles a project that we completed last summer in Sussex County, New Jersey.  Below is the text from the article and here is a link to the article on Concrete Decor’s site.

Sussex County, NJ

Last year, a homeowner in Augusta, New Jersey, went into a masons’ supply store looking for a fix for his pool deck. The pavers installed 15 years ago had settled. The deck wasn’t draining properly, and his homeowner’s insurance company had identified the paver portion of the pool deck as a hazard.

The staff suggested he contact Unique Concrete in West Milford, New Jersey, to learn about alternatives to pavers.

“The old pavers were laid in a sand base, which is typical,” says Todd Fisher of Unique Concrete, a family company owned by Fisher’s father, Barry. “Pavers started to get really popular around here 15 or 20 years ago. They didn’t understand the need to excavate, build up that base layer and get good drainage.”

The pool deck consisted of a concrete coping around the pool, surrounded by pavers. Originally, the homeowner had sought estimates on tearing out the concrete, taking up the pavers and reusing the pavers in a new deck. But the old concrete turned out to be up to a foot thick in sections and demolishing it would be expensive. A fence around the pool limited access to the pool area, meaning everything had to be transported by wheelbarrow.

“It was a very thick mass of concrete, but overall, for the amount of time that had elapsed, it was in pretty good shape and structurally sound,” Todd Fisher says.

Tying the old with the new

The project of tying together the old concrete with a new slab was a good candidate for Unique Concrete’s characteristic process, which it calls Handcrafted Stone.

The process involves two steps. First, the Fishers pour a structural slab that doesn’t have to be pretty. “Not only can we put in rebar, but we can also add structural polypropylene fibers that would prevent it from being stamped,” he says. When they resurface existing concrete, as in this job, they pour a 3/4-inch structural layer with both polypropylene and polyvinyl acetate fibers. “It is a blend we have come up with that provides enough workability to be placed and tined (roughed up) to achieve a mechanical bond for the decorative layer,” Fisher says.

The next day, they go back and pour a 1-inch-thick overlay. Instead of a polymer-modified material, they use a mortar-style mix, meaning there is no large aggregate with a small aggregate. Colloidal silica in the mix “acts like a pozzolan to make it durable,” Fisher says. The decorative layer mix consists of well-graded concrete sand, portland cement, colloidal silica, a polycarboxylate superplasticizer and PVA fibers, as well as the integral color. “It behaves more like a traditional concrete mix, meaning it trowels and textures better than a polymer-modified mix,” Fisher says. Their standard decorative mix tests at 5,800 psi. When necessary, he adds, they use a different mix tested at 8,000 psi.

The overlay is stamped with “old-fashioned cookie cutter-style stamps,” which make an impression that goes all the way down to the underlying slab. The voids between the “stones” in the pattern are grouted with a polymer-modified grout applied with a grout bag and tooled. The grout lines behave as control joints, preventing the “stones” from cracking.

Adding features that ‘rock’

The pool deck was completed in July 2014. The homeowner removed the pavers. The crew, consisting of Fisher, his brother, Timothy, and their father, installed 120 linear feet of drains, connecting them to an existing drainage system in the yard. Then they poured the 2,500-square-foot slab and the overlay, breaking both into sections because the fence limited access to the site. The Fishers textured the overlay with rollers of their own creation, then colored the integrally colored overlay with water-based stain, applying it to individual “stones” for a realistic look.

In addition to the uneven pavers, the homeowner wanted to replace an old diving board. Fisher suggested replacing it with a concrete diving rock. The homeowner was delighted with this idea and purchased a Jandy Sheer Descent waterfall and LED lighting to be installed under the rock.

“We created a rough shape out of concrete block and then used that to mount the plumbing and the electrical,” Fisher said. “We poured a skeleton out of a sand mix that could be rough-carved to the shape of the rocks. Once that was set, we came back with a vertical carving mix from Concrete Texturing that we manipulated by hand to create the final texture. We used texture rollers and skins.”

During the whole project, the pool remained full—of both water and people. Fisher’s crew floated polystyrene foam boards on the water to prevent material from falling in. That enabled the family to use the pool without interruption all summer, and the homeowner’s grandchildren have pronounced their new dive rock — more suited to their size than the old diving board — a rocking success.

Behind the Scenes

Here is an assortment of pictures and videos.  There is a little bit of everything, from the tools we use, to the on site mixing, to clips from the shop.  Enjoy!



In the Headlines

Wantage4

Unique Concrete was recently featured on the ConcreteNetwork.com for its work on a project in Wantage, New Jersey which is located in Sussex County.  This particular project also won first place in a competition hosted by the American Society of Concrete Contractors.

Click here to go to the article

Augusta2-After

A project that Unique Concrete completed in the summer of 2014 was featured in an article in the February/March edition of Concrete Decor Magazine.  Concrete Decor is the leading publication for decorative concrete in the world.  This project was in Augusta, New Jersey.

Click here to go to the article